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Marc:Today we can breathe easy
because we're going to talk about
protecting our lungs from dust.
(lively music)
Now the best place to collect dusts
is at the source so you need
some sort of a high powered dust collection system
like my cyclone here.
But one of the smaller portable bag units
just to get all the dust directly from the tool
that's producing it.
For smaller portable power tools I recommend
either a Shop Vac or a specialized dust extraction system.
Now regardless of which system you're using
just because it looks like you've pulled all the dust off
at the surface and there's really no visible dust,
that doesn't mean that you got it all.
The most dangerous stuff is the smallest stuff
and you can't even see it.
Now when talking about dust particles,
we're going to refer to them in a unit of measurement
known as microns.
Now micron is just one one thousandth of a millimeter
so it's really, really small.
Now just for reference the dot from a simple pencil point
is roughly 615 microns.
Now the dust that we come in contact with the shop
comes over a range of sizes.
The largest is going to be between 100 and 300 microns
and that's the stuff that usually just falls to the floor.
Going a little bit smaller
things that are around 10 microns,
that's the stuff we start to breathe in.
It gets lounged in the nasal passages
and also at the top of the lungs
but the good thing is our body's natural ability
is there to sort of expel it through normal coughing.
Okay I said normal coughing.
Now the smallest stuff around two and a half microns
or less is really the most dangerous.
That gets down into the bottom of the lungs
and some of it does get dissolved into the bloodstream
and then filtered out by the liver
but not all of it.
The stuff that stays there can lead to allergies,
a lung disease and even cancer.
Now even though I have a really good dust collection system,
I'm never a 100% positive
that I'm getting all of the small really fine dust particles
so I like to protect myself a little bit more
by using a respirator.
Now some people may see this
and think it's a little bit overkill
because they just use regular dust mask.
My problem with a regular mask is
and of course you could spend a little bit more money
to get the nicer ones that fit better.
Most of these don't really fit that well
over your face and you wind up having gaps
where you're just taking in unfiltered air
which is obviously defeating the purpose of it.
The second thing is over all comfort
because these are usually made of paper.
They're not that comfortable to wear
for long periods of time
whereas a respirator with this nice very soft
rubber area here around your face
is actually pretty comfortable
when you work out here all day long
you really need something that's comfortable
otherwise you're just going to keep taking it off
and again defeating the purpose of wearing it
in the first place.
I usually recommend a half mask respirator
very similar to this one.
Let's talk a little bit about the filtration itself
and with most respirators
it's really going to be two stages.
The first is going to be the dust filtration
or particulate filtration that you get with soft pads
like this stuff here.
The second one is the one that filters out the fumes,
usually it's an organic cartridge
and you can actually get cartridges
that filter all kinds of different things for specific test.
For most things that we do as woodworkers
and most of the finishes we deal with,
the standard organic vapor cartridge
that typically comes with these respirators
is more than adequate for what we do.
Now let's take a really close look
at one of these filter units and I'll show what's inside.
Now first glance you might think that this cartridge
has something pretty complex going on inside there
but the reality is, it's just activated carbon.
Anyone has ever had a fish tank
has had a lot of experience with this stuff.
Now activated carbon is really cool stuff.
It may just look like an irregular black pebble of some sort
but the reality is this stuff is incredibly porous.
You think of the surface of activated carbon
sort of like maybe the surface of an English muffin
where you have a lot of nukes and crannies
and places for things to get lodged into
but instead of butter
we're basically filtering out the air that we breathe.
All of the bad gases and things as they go
sort of pass through here,
they get stuck into all of these nukes and crannies
on the activated carbon.
The surface area this things is incredibly large
for the size that it is.
If you take just one gram of activated carbon
you get the equivalent of over 5,000 square feet
of space on one gram with that stuff.
Now let's talk about particulate filtration
or dust filtration.
Now it's important to know what the numbers
on these filters means
because at some point
you're going to have to buy replacements
and if you start looking online
it can get pretty confusing pretty fast
if you don't know what this mean.
The good thing is its pretty simple.
There's usually a simple letter and number.
The number itself 95, 100
it depends on which ones you buy
just refers to the efficiency.
If it's 95 it means that it collects 95%
of the airborne particles that pass through it.
If it's a 100, it doesn't exactly collect 100%
it's usually labeled as 99.97% effective
which is pretty darn good.
Now the letter is typically either N or P
and I think there is a few others
but most of the time I don't come in contact with those.
If it's N it means that you can't use those
for oil-based aerosols that might be in the air
and for dust that's really not a problem.
If you buy the one with P on it
that means that you can use that with oil-based
plus everything else.
Typically when I'm buying replacements I just buy P
just in case because who knows
what I'm going to be using it for at some point
and it's usually not that much more expensive.
The ones that typically come with the respirators again
are like an N95 for instance,
when I buy replacements
I like to get the upgraded best ones that I can get
so I typically go with something that's labeled P100
and that's what these little pink ones are
and I don't want them to be pink
but that's the way that they come
and it catches a lot of attention and the ladies love it.
Now I get a lot of questions about my respirator set-up
so I'm going to show you exactly what I use.
I've got a 3M 7500 series respirator,
very comfortable and the real reason why I like this one
is because of the down firing exhaust.
Most respirators have an exhaust right in the front
which tends to go right up into your glasses,
your safety lenses and fog them up.
This on the other hand fire straight down
so you never really have that problem.
Now the cartridges for this, pretty straight forward,
they're always color coded.
The one I use is color coded with black
that's the standard organic vapor cartridge
and that's what's going to come with it
when you buy this brand new.
The system is pretty straight forward.
This is actually what it comes with.
Okay twists on and locks in place.
Now the organic filtered cartridge
has this little plastic cover on it.
If I can get that off.
It's got this cover on it
okay so now we're back down
to the single organic cartridge itself
then the particulate filtration goes on top of that
and then this little plastic piece holds it in.
If you want to step up to a better filter,
this is the one that I purchased okay,
the little pink one.
The problem is this doesn't go on there,
okay and this plastic piece doesn't allow this to fit
so I did a little bit more research and realized
that there are alternative covers
so you don't have to use this one.
What I wound up finding was a cover
that had another port that I can attach this to, right?
Now and it's relatively inexpensive,
it's only a couple bucks for that.
The ultimate set up with both stages of filtration
P100 on the outside of my organic filter
all connected together to me that's the ultimate set-up.
What you have to keep in mind
is these cartridges are heavy
and you do not want this on your face all day
if you're not finishing, if you're just sanding
why would you have that on there for the entire day.
The good thing is these filters
unlike the ones that come with it,
these have that pore on the outside
and I'm sure you guys have seen me use this
in the show before
connects directly to the respirator
and is now pretty lightweight and very comfortable
to wear all day.
Now when you go to buy your respirator
you're probably going to notice
that they come in multiple sizes.
You want to get the one that fits your face the best.
Now for me maybe as a frame or a reference
it might help some of you,
the size that I use is a large.
The seal around the face is really nice,
goes over the bridge of the nose and under my chin
and I could wear this thing all day
and not smell anything.
That's really what you want to do.
I mean if we had access to the proper fit testing
that they get done like if you have to wear this
for your occupation you'll probably
have to go through a fit test
where they determine how good the seal is
and you get one that's perfectly fit to your face.
No we don't really have that luxury so a lot of times
if I'm using let's just say an oil-based varnish
something that's not too offensive
but you can use it as sort of a testing material.
Do a sample piece finish it.
If you can't smell anything at all
then I think you're good to go.
Ideally if you could get access to a fit test
to make sure that you've got a perfect seal
that's even better yet.
If you do smell something
you may want to take that one back to the store
and try a different size so you can get a better fit.
One thing to keep in mind is if you have facial hair guys
you want to make sure that you don't have hair
between this connecting point in your skin
because that's going to reduce the efficiency
of the filtration as well.
Now one more thing I want to go over,
concerning your lungs and keeping the shop air clean.
Our air cleaners, I'm sure you've seen this,
some of you may already have them.
Typically they're hung from the ceiling
and it's basically just a big fan and a filter.
The idea is it pulls all the air out of the shop,
filters it so that you have nice clean air.
Now the thing is I've seen this used improperly in the past
and I just want to make sure you guys understand
how they're suppose to work.
The idea is this big fan keeps the air in the shop
in circulation, it reminds of like a pool filter.
A pool filter can't work
unless the dust is in suspension in the water
and those things are pretty much the same
if that dust is just laying on a surface
it can't pick it up 10 feet in the air
so it tries to keep the air circulated.
Now if you're walking around in the room,
that doesn't necessarily mean that it's helping you
because it's stirring the dust up
and before the dust gets from where it's originating from
to where it's going, what's it have to pass?
It's going to pass my face
so I'm going to breath it in anyway
so running these things while you're working in the shop
and assuming that that's cleaning the air adequately for you
and you don't need to use some sort of a mask or respirator
probably isn't the best way to go.
What I typically recommend people do
when it comes to these air cleaners,
I mean if you want to run it while you're in the shop
I still recommend using a respirator
that's perfectly fine because it will clean the air.
What I typically recommend though
is take advantage of the time or feature
that's on this thing
so every time you finish up in the shop
at the end of the day, click it on for a couple hours,
leave the shop and then when you come back
you're going to be welcomed to a nice clean air shop
that you don't necessarily feel
like you have to throw your respirator on right away
because that thing was working after you left
and after you stopped producing dust.
Now like anything concerning shop safety,
ultimately the decision is yours,
how far do you want to take it.
For me I think a respirator is great way to go
and some people may think that's a little bit overkill
but if I'm going to go overboard
in any area concerning woodworking,
safety is probably not a bad one to focus on.
Now hopefully I've given you enough information
and you can go out there,
pick out your own respirator
and know that you're getting exactly what you need
to keep yourself safe in the workshop.
Until next time, breathe easy friends, take care.
(joyful music)