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  • We've got well over 400 acres here, and we are, in

  • fact, in ballroom number one.

  • There will be three other factories, one to the

  • north and two of them that are to the west of

  • this.

  • There's a boom happening in Texas.

  • And we're not talking about oil.

  • America's biggest state has become the hub for

  • manufacturing the country's tiniest

  • microchips.

  • Now, because we have ports, because we have

  • access to materials, because of our low cost of

  • doing business, we are best situated to lead this

  • next generation of chip manufacturing.

  • The integrated circuit was invented at Texas

  • Instruments more than 60 years ago, but it's

  • Silicon Valley in California that's long

  • held the title for, well, advancing technology on

  • silicon. But as the cost of making smaller and

  • smaller transistors has skyrocketed, so has the

  • size of the machines and the amount of land needed

  • to do it.

  • I mean, Texas is spacious, it's huge, and then it has

  • great support for ease of business.

  • Now manufacturing chips on U.S.

  • soil is a growing priority amid mounting

  • geopolitical tensions between China and Taiwan.

  • The Chips Act set aside more than $52 billion for

  • reshoring production.

  • Samsung, Texas Instruments, Infineon,

  • GlobalWafers, NXP, Applied Materials, all

  • these chip giants have ramped up operations in

  • the Lone Star State.

  • Apple and Amazon chose Texas for designing their

  • custom chips, too.

  • Tell me why we are wearing these things

  • called bunny suits.

  • These beautiful bunny suits are to keep the

  • product clean. So this is a class one clean room.

  • We change out all of the air every eight seconds.

  • So if you ever see an eyelash on a chip, it

  • looks like a space monster.

  • We got a rare look inside the clean rooms of three

  • huge chip fabrication plants, or fabs, around

  • Texas and took a tour of two more being built for a

  • total of $47 billion in new investment coming to

  • the state.

  • While chip companies have made a flurry of big Texas

  • expansions in the last couple of years, the

  • states actually had ties to the semi industry for

  • more than 90 years since the founding of

  • Geophysical Service, Inc., which four Dallas

  • engineers reimagined in 1951, renaming it Texas

  • Instruments. The transistor, the most basic

  • building block of semiconductors, was

  • invented three years earlier at Bell Labs in

  • California, what would become Silicon Valley.

  • But it was Jack Kilby at Texas Instruments that

  • first filed for a patent of the integrated circuit

  • in 1958.

  • This invention opened up the possibility of

  • miniaturizing chips by creating the entire

  • circuit, not just the transistors, out of

  • silicon. TI Went on to build the first handheld

  • electronic calculator in 1967, and it's still well

  • known today for graphing calculators used in

  • classrooms around the world.

  • It is very much so the calculator company to much

  • of the world. But we are so much more than that,

  • obviously. You have an electronic device, you

  • almost certainly have a TI Semiconductor chip

  • inside of it.

  • So we have 80,000 products that ship out to

  • 100,000 different customers.

  • So whether it's analog, but maybe more

  • importantly, think about anything that you can plug

  • into a wall or that has a cord in it very likely has

  • a TI power management IC in it.

  • Kyle Flessner has been with TI for 30 years.

  • He showed us around TI's RFAB2 in Richardson, just

  • north of Dallas.

  • With this second, bigger fab that came online in

  • September, TI plans to output a combined 100

  • million analog chips per day at its two fabs in

  • Richardson.

  • So this is our overhead delivery system.

  • We've got about 15 miles of track between these two

  • factories, and those cars can move as fast as seven

  • and a half miles an hour.

  • And Flessner took us to the construction site of

  • TI's $30 billion fab coming to the 45,000

  • person city of Sherman, 60 miles north of Dallas.

  • We're standing under the waffle table.

  • That's what it's commonly called.

  • So it's a clean room up top.

  • The air comes through, the utilities come through

  • that support all of that tool infrastructure.

  • Our fab uses only 300 millimeter or 12 inch and

  • is fully automated.

  • Samsung is the state's other huge chipmaker.

  • The South Korean giant came to Texas in 1996,

  • breaking ground on a big fab in Austin that's now

  • fully devoted to foundry, making logic chips for

  • outside customers.

  • Samsung opened a second fab there in 2007.

  • Everything is supposed to be bigger and better in

  • Texas.

  • Texas does indeed have plenty of land for the

  • gigantic footprint of modern chip fabs.

  • Now, Samsung is adding a whopping 1,200-acre new

  • site in Taylor, 30 miles north of Austin, where it

  • plans to make its first advanced chips in the U.S.

  • starting next year.

  • Our customers love to come to Texas.

  • It's equidistant from either coast, and we know

  • that some of the world's most prominent fabless

  • companies are actually in the United States.

  • Bringing Taylor on board is just going to increase

  • their ability to source their chips domestically

  • and not have to go into areas of the world where

  • they may have some discomfort.

  • Texas has long been famous for policies that entice

  • new businesses. It's one of only a handful of

  • states with no income tax.

  • Combine that with sales tax exemptions for

  • manufacturing machinery and a variety of other tax

  • waivers, and it's no surprise that a number of

  • major companies have relocated or built in

  • Texas lately. There's Tesla's expanding

  • Gigafactory in Austin, and major companies that

  • relocated their headquarters to Texas

  • recently include Caterpillar, Charles

  • Schwab, Hewlett Packard and Oracle.

  • Now, the chip industry has its own special set of

  • incentives. In June, Abbott approved the Texas

  • Chips Act, setting aside $1.4 billion to subsidize

  • companies that manufacture in the state,

  • as well as universities willing to build related

  • R&D centers.

  • Texas ranks number one in the United States for tier

  • one research universities, and within a

  • 100-mile area of where Samsung is going to be

  • located, they have access to so much incredible

  • intellectual talent.

  • It's not hard to see why Abbott aims to keep Texas

  • at the center of the national conversation

  • about reshoring chip manufacturing. More than

  • half a trillion dollars worth of semiconductors

  • were sold globally in 2022, and chips accounted

  • for more than 300,000 jobs in the U.S.

  • Chips are vital not only for powering our cars,

  • phones and computers, but for national security,

  • from military communication systems to

  • fighter jets and advanced weaponry.

  • And when peaking demand during the pandemic

  • coincided with supply chain disruptions, the

  • resulting chip shortage made it abundantly clear

  • how much the world relies on chips made in Asia.

  • As of 2021, 92% of the world's most advanced

  • chips were made in Taiwan by Taiwan Semiconductor

  • Manufacturing Company.

  • And China has repeatedly threatened to invade

  • Taiwan, a move that could cut the U.S.

  • off from the majority of advanced chips.

  • One thing that we've learned with international

  • hostilities, and that is we can't be relying upon

  • hostile countries for our everyday needs.

  • So the United States of America needs to make sure

  • that we are manufacturing everything that we need.

  • We learned that during the time of Covid, and we

  • shall not make that mistake again.

  • Over the last 30-plus years, the U.S.

  • share of global chip production has plummeted

  • from 37% to just 12%.

  • That's because it costs at least 20% more to build

  • and operate a new fab in the U.S.

  • than in Asia.

  • Labor is cheaper there.

  • The supply chain is more accessible and government

  • incentives are far greater. The Chips Act

  • aims to change that, setting aside 52 billion

  • for companies to manufacture in the U.S.

  • And Texas hopes to get as much of those federal

  • dollars as possible.

  • Since the National Chips Act was introduced in

  • 2020, more than 50 new semiconductor projects

  • have been announced in the U.S., creating some

  • 44,000 new jobs and totaling more than $210

  • billion of investment.

  • More than $61 billion of that is happening in

  • Texas, with six projects expected to create more

  • than 8,000 jobs.

  • The $17 billion Samsung fab we saw being built in

  • Taylor is one of the two largest projects, but the

  • biggest investment by far is the $30 billion Texas

  • Instruments fab coming to Sherman.

  • For a city of 45,000, that's a huge investment

  • in our community. Our entire city tax base was

  • around $4 billion.

  • This particular space is about 370,000 square feet.

  • So it's one of our largest, actually our

  • largest wafer fab that we have in production.

  • But when it comes to new chip fab investments,

  • Arizona has taken the lead with a $20 billion

  • fab coming from Intel and a $40 billion site from

  • the world's top advanced chipmaker, TSMC.

  • Still, Texas is in close second, and it's the state

  • with the highest number of chip fabs in the

  • country. TI, for instance, has had another

  • fab in Sherman since 1966.

  • Texas Instruments went a long way in putting

  • Sherman on the map.

  • The support we've had from the state legislature and

  • then also the federal support in this industry,

  • Texas continues to be a hub for where we can build

  • this manufacturing industry.

  • German-based Infineon Technologies is one of the

  • world's biggest providers of automotive chips, and

  • it makes many of them in Austin.

  • The number of chips in an automotive, in an EV, any

  • automotive in general is drastically increasing,

  • and all the connectivity, everything communicating

  • within the car, around the car is increasing the

  • chip content in every vehicle.

  • Infineon has been in the U.S.

  • for 25 years.

  • In 2020, it expanded manufacturing in Texas

  • when it bought Cypress Semiconductor for about

  • $10 billion, taking over its Austin fab, where we

  • got a tour.

  • So it's about two football fields in length, all the

  • way from the front to the end, and it's close to

  • 100,000 square feet of clean room space.

  • That's because we're building so many chips at

  • the same time. We have wafers in here that are

  • the beginning of their multi-month life in this

  • fab and wafers that are about to ship out to back

  • end facilities.

  • Netherlands-based NXP Semiconductors also has

  • two fabs in Austin and recently made plans for a

  • $2.6 billion expansion that would add an

  • additional four-story Fab.

  • X-Fab, a chip company that's been in Texas for

  • more than two decades, also recently announced a

  • $200 million expansion of its Silicon Carbide fab in

  • North Texas.

  • As the world's second biggest maker of advanced

  • chips, Samsung is a huge draw for other

  • semiconductor suppliers to come to Texas,

  • especially with its coming 1,200-acre advanced

  • fab, north of Austin.

  • When you start bringing in a fab like that, you need

  • to build the ecosystem.

  • And the supply chain is really important.

  • And there's a lot of discussion these days

  • about onshoring supply chains.

  • Of the $17 billion price tag for Samsung's Taylor

  • Fab, $11 billion is going to machinery and

  • equipment. Similarly, TI told us the tools will

  • account for at least 65% of its new fab costs in

  • Sherman. Tools like the $200 million EUV

  • lithography machines made by ASML, the only devices

  • in the world that can etch with enough precision

  • for the most advanced chips. ASML has offices in

  • Dallas and Austin, and the tools made by Applied

  • Materials, the world's next biggest provider of

  • semiconductor equipment, in Austin since 1992.

  • We have been a part of the technology high-tech

  • ecosystem for more than 30 years in Austin.

  • That's where our main workforce is and we

  • continue to grow.

  • And also recently we announced we are going to

  • further expand in Austin, Texas.

  • How helpful is it that some of those tool

  • companies like Applied Materials, have facilities

  • here in Texas?

  • I think it's absolutely critical.

  • They have their expertise that is here, should we

  • identify a problem.

  • Having that on site in hours rather than days is

  • a huge benefit to the efficiency of our

  • operations.

  • As TI expands in Sherman, there's another big

  • supplier expanding manufacturing there, too.

  • Taiwan-based GlobalWafers, through its

  • U.S.-based subsidiary GlobiTech, is spending $5

  • billion to build the country's biggest silicon

  • wafer factory. The base discs that chips are made

  • on.

  • The wafers are actually sawed out of this ingot

  • and polished and ultimately end up being

  • this bare silicon wafer.

  • They were looking to build the first plant of its

  • kind to be built in America in 20 years.

  • So we were in competition with Ohio and South Korea

  • to bring that plant to Sherman.

  • When it comes to why GlobalWafers and Texas

  • Instruments chose Sherman, water was a major

  • factor.

  • And what you see behind us, that is a process

  • cooling water line that is used to cool the tools

  • as they're operating.

  • It takes a lot of water to make chips, right?

  • It does take quite a bit of water, but it'll

  • probably be somewhere between 1,700 and 2,500

  • gallons per minute.

  • Previous councils and mayors have bought water

  • rights at Lake Texoma, one of our largest inland

  • lakes in America.

  • So we have plenty of water, which is gold

  • currency.

  • But water isn't plentiful in all parts of Texas.

  • About a quarter of the state remains in drought.

  • Where will that water come from here, especially

  • in periods of drought?

  • So we have the Texas Water Board that's working on

  • that and legislation working on this session to

  • make sure that with a growing population in

  • Texas, we will be able to provide for the water

  • needs not just of businesses, but also for

  • our growing population.

  • In 2021, Samsung used about 38 billion gallons

  • of water to make its chips.

  • Now, what you see here are the cooling towers behind

  • us. And we've got a very aggressive goal this year

  • in Austin, on our Austin campus.

  • We want to reuse over 1 billion gallons of water

  • this year.

  • This factory will be twice as efficient in reuse and

  • recycling than our existing facilities that

  • are in production.

  • Flessner says the 300 millimeter wafer size

  • being made in Richardson and Sherman will help.

  • We can produce 2.3 times the number of chips on

  • this wafer, and yet it only costs us fractionally

  • more to manufacture.

  • But also it's better for the environment because

  • there is less waste in our electricity and water

  • usage per chip is substantially improved in

  • the 300 millimeter form factor.

  • Making chips also takes a massive amount of power.

  • Each of those advanced chip etching EUV machines

  • that Samsung will use in Taylor is rated to consume

  • about one megawatt of electricity, 10% more than

  • the previous generation.

  • One study showed Samsung used more than 20% of

  • South Korea's entire solar and wind power

  • capacity in 2020.

  • So behind me is our natural gas-powered power

  • plant that's 750 megawatts.

  • So we are feeding a good percentage of the grid for

  • Texas. We've got power and water.

  • When you have those two things, then you're

  • already ahead of most other communities,

  • nationwide.

  • But Texas also has a uniquely independent grid

  • that largely cuts it off from borrowing power

  • across state lines.

  • In Denton, Texas, where the winter storm and power

  • crisis continues this afternoon, outages are

  • ongoing as low temperatures...

  • In 2021, that grid failed during an extreme winter

  • storm, leaving millions of Texans without power

  • and causing at least 57 deaths.

  • We asked Governor Abbott about grid reliability in

  • the face of mounting needs.

  • I already signed 12 laws to make the power grid

  • more reliable, more resilient and more secure.

  • And so we can definitely assure any business moving

  • here they will have access to the power they

  • need, but also at a low cost.

  • Samsung, Infineon and NXP were forced to shut down

  • their Austin fabs temporarily during the

  • blackout in February 2021.

  • Infineon told investors output levels wouldn't

  • return to normal until June that year.

  • Now, Samsung, Infineon and other chip companies

  • have switched entirely to renewable power.

  • This site is on 100% green power, and that's sourced

  • from wind farms here in Texas.

  • We're also able to recycle the majority of

  • the water we use on site.

  • In addition to resource challenges, chips are also

  • facing hard times right now when it comes to

  • sales, amid a broader downturn for tech and an

  • overabundance of inventory in the wake of

  • the chip shortage.

  • Intel, the third biggest advanced chipmaker after

  • TSMC and Samsung, aims to cut costs by up to $10

  • billion over the next three years.

  • In Texas, it's selling its 61-acre Austin

  • research hub. Samsung, meanwhile, reported dismal

  • Q1 earnings in April and cut production of memory

  • chips in response to falling prices.

  • But it's doubled down on the foundry side of its

  • business, making logic chips in Texas, where

  • Samsung hinted to CNBC it will be expanding beyond

  • the first fab announced in Taylor.

  • $17 billion investment on that site as a first

  • factory. But we have 1,200 acres and that first

  • factory is taking up about 250 acres of it.

  • So we have room to expand.

  • And early this year, Texas Instruments suffered its

  • first sales decline since 2020, but that hasn't

  • slowed down its fab expansion in Texas.

  • We're in the relatively early stages, but we are

  • making tremendous progress towards having

  • production out of this facility in 2025.

We've got well over 400 acres here, and we are, in

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How Texas Became The American Chipmaking Hub

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    happynostalgia2 發佈於 2023 年 07 月 20 日
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